Pineapple bubble cleaning and grading line 10 tons per hour food grade stainless steel

Description

Advanced Pineapple Processing Production Line Solution

I. Key Technological Advancements of the Production Line

Innovative Modular Design

Combined Peeling, Coring, and Slicing Unit: Achieves a remarkable processing efficiency of ≥5 tons per hour.
Optical Sorting System: Provides defect recognition accuracy of ≥99.2%.
Low-Temperature Pasteurization Process: Operates at 72°C for 15 seconds, ensuring a 5-log sterilization efficiency.
Nutrient Preservation Techniques

Vacuum Instant Concentration System: Preserves vitamin C at a rate exceeding 85%.
Non-Thermal Drying Technology: Maintains water activity below 0.65.
II. Range of Final Products

Canned Pineapple: With ≥65% solid content, perfect for baking and ready-to-eat desserts.
NFC Pineapple Juice: Offers turbidity stability for over 6 months, ideal for premium beverages, cocktails, and wine bases.
Freeze-Dried Pineapple Granules: Features a rehydration ratio of 1:4.5, great for breakfast cereals and snacks.
Pineapple Jam: Contains soluble solids of ≥68° Brix, designed for baking fillings and dairy applications.
Fermented Pineapple Wine: With an alcohol content of 12±1% vol, catering to the specialty fruit wine market.
Probiotic Pineapple Yogurt: Contains a viable bacteria count of ≥1×10^8 CFU/g, tailored for functional dairy products.
III. Customized Packaging Solutions

Aseptic Cold Filling System: Compatible with PET and Tetra Pak packaging.
Nitrogen-Filled Preservation Packaging: Ensures residual oxygen content ≤0.5%.
Degradable Stand-Up Bag Packaging: Utilizes PLA composite material.
This HACCP-certified solution achieves a raw material utilization rate exceeding 92% and a wastewater reuse rate of 40%, promoting the development of a comprehensive pineapple product industry chain.

Advantages

Shanghai Gofun Machinery Company is well-known for its highly efficient pineapple processing line, which incorporates innovative features like water-saving designs, exceptional extraction rates, stringent quality control, and advanced safety protocols for operators.

The pineapple processing production line comprises multiple crucial stages. It commences with a meticulous cleaning process to eliminate impurities from the pineapples. The sorted pineapples are then crushed using a belt juice extraction method to maximize juice extraction efficiency.

To enrich the flavor and aroma of the final products, enzymatic hydrolysis is utilized. The extracted juice undergoes filtration to eliminate any remaining solids or impurities. Subsequently, the juice is concentrated through evaporation, resulting in a more robust flavor profile.

Stringent safety measures and microbial control procedures are rigorously implemented, including thorough sterilization processes. Finally, the processed pineapple products are meticulously filled into appropriate packaging options.

In essence, Shanghai Gofun Machinery Company's pineapple processing line is highly esteemed for its outstanding efficiency, innovative water-saving design, high extraction rates, stringent quality control measures, and comprehensive safety protocols for operators, making it an excellent choice for producing top-tier pineapple products.

Features

1. High processing capacity: varied from 20 T/day to 1500 T/day.

2. Multiple use: the processing line can deal with similar characteristics of fruits.

3. Automatic disinfection liquid concentration control system: effectively guarantee the sterilization effect and control the disinfection residue.

4. High output: Tubular type pasteurizer is used to improve the high output percentage of pineapple.

5. High efficiency: The high-efficient belt juice extractor is adopted, which improves the juice extraction efficiency and yield.

6. Energy-saving: Automatic PLC controlled production process to reduce the labor intensity and improve production efficiency.

7. Low-temperature vacuum evaporation: reduce the flavor substances and nutrient losses.

8. Energy recovering: Various energy recovery measures are adopted, which improves the energy utilization efficiency and greatly reduces the production cost.

9. Healthy and safety: UHT sterilizer and aseptic filling machine, isolated from the pollution of bacteria, ensure the safety of the food and extend the shelf life of the product.

10. Label-saving: The complete production line is equipped with a self-contained CIP (clean-in-place) system, which reduces labor intensity and guarantees a high level of hygiene.

Flowchart

Pineapple Juice Concentration Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Juice Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Beverage Line
PINEAPPLE CONCENTRATION⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING

Dried Pineapple Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING

Our Services

Pre-Sales Service: Our team of engineers at Shanghai Gofun Machinery Company specializes in designing and producing customized equipment lists tailored to meet our customers' specific requirements, capacity needs, local voltage specifications, and workshop conditions. We take into account crucial factors such as water supply, power supply, steam, and other relevant aspects when designing the production process for our customers.
To ensure the utmost quality, all materials used in our equipment are constructed from SUS304
Before shipment, we offer our customers the opportunity to visit our facility and personally test the equipment.

On-purchase Service: All machines are manufactured according to the contract and drawings. After receiving full payment, we will arrange for shipment in the shortest possible time. All exported machines are packaged in wooden crates. We will send installation instructions together with the machines.

After-sales service: After machines reach buyer’s workshop, we will arrange our engineers to install. The quality guarantee is one year. We will supply whole-life service.